Dalmia Bharat Sugar
Complete instrumentation upgrade for juice clarification, evaporation, and crystallization at the Ramgarh sugar mill.
The Challenge
Manual monitoring of multi-effect evaporators led to inconsistent brix control, excessive steam consumption, and product quality variations between batches.
Our Solution
Deployed Azbil MagneW electromagnetic flow meters for juice measurement, Jumo dTRANS p30 pressure transmitters for evaporator vacuum monitoring, Azbil VortexMaster steam flow meters, and Chino KR3000 recorders for continuous batch documentation.
The Outcome
Steam consumption reduced by 8%, juice throughput increased by 12%, and batch-to-batch sugar quality variation reduced from ±3% to ±0.5% brix.
“The instrumentation upgrade by Ecrin Solutions has transformed our evaporator efficiency. We are saving significant steam costs and producing more consistent sugar quality than ever before.”
Ramesh Agarwal
VP Operations, Dalmia Bharat Sugar
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