Dalmia Bharat Sugar
Dalmia Bharat Sugar Process Control Upgrade
Dalmia Bharat Sugar 2024 Ramgarh, Rajasthan
Complete instrumentation upgrade for juice clarification, evaporation, and crystallization at the Ramgarh sugar mill.
The Challenge
What They Faced
Manual monitoring of multi-effect evaporators led to inconsistent brix control, excessive steam consumption, and product quality variations between batches.
Our Solution
How Ecrin Helped
Deployed Azbil MagneW electromagnetic flow meters for juice measurement, Jumo dTRANS p30 pressure transmitters for evaporator vacuum monitoring, Azbil VortexMaster steam flow meters, and Chino KR3000 recorders for continuous batch documentation.
Instruments Used
Electromagnetic Flow MetersPressure TransmittersVortex Flow MetersPaperless RecordersTemperature Transmitters
The Outcome
Results Delivered
Steam consumption reduced by 8%, juice throughput increased by 12%, and batch-to-batch sugar quality variation reduced from ±3% to ±0.5% brix.
“The instrumentation upgrade by Ecrin Solutions has transformed our evaporator efficiency. We are saving significant steam costs and producing more consistent sugar quality than ever before.”
Ramesh Agarwal
VP Operations, Dalmia Bharat Sugar
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