BPCL
BPCL Refinery Electromagnetic Flow Measurement
BPCL 2024 Mumbai, Maharashtra
Installation of electromagnetic flow meters across the Mumbai refinery crude distillation and product blending units.
The Challenge
What They Faced
Existing turbine meters were failing frequently in heavy crude service, causing inaccurate custody transfer readings and production accounting discrepancies.
Our Solution
How Ecrin Helped
Installed 35 Azbil MagneW 3000 PLUS electromagnetic flow meters with PTFE liners and Hastelloy electrodes for aggressive hydrocarbon and chemical service. Integrated with existing DCS via HART 7 protocol.
Instruments Used
Electromagnetic Flow MetersPressure TransmittersTemperature Transmitters
The Outcome
Results Delivered
Achieved ±0.5% custody transfer accuracy, eliminated turbine meter failures, and reduced maintenance costs by 60%. Production accounting discrepancies reduced from 1.2% to 0.15%.
“The switch to Azbil electromagnetic flow meters has eliminated our chronic turbine meter failures. Ecrin Solutions managed the entire project seamlessly during our planned turnaround.”
Deepak Verma
DGM - Instrumentation, BPCL Mumbai Refinery
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